机箱机柜钣金加工过程详解
发布时间:2024-12-07 来源://www.aqfitlab.com/ 浏览量:
机箱机柜钣金加工是使用多种不一样的制造方法将金属板成型为所需形状的过程,包括切割、折弯、焊接到表面处理、组装等很多步骤。通常,从机箱机柜钣金到金属产品的过程要从制图开始,制图完成后,经过钣金制造过程,制成各种各样的零件。
Chassis and cabinet sheet metal processing is the process of forming metal plates into the desired shape using various manufacturing methods, including cutting, bending, welding to surface treatment, assembly, and many other steps. Usually, the process from chassis and cabinet sheet metal to metal products starts with drawing, and after the drawing is completed, various parts are made through the sheet metal manufacturing process.
激光切割
laser cutting
钣金设计制造
Professional sheet metal design and manufacturing
激光切割是切割机箱机柜板材的,这是一种非常快速而精确的切割方法,并且不受模具的限制,如图1.5mm的板材,切割出来平整光滑无毛刺。
Laser cutting is the preferred method for cutting chassis and cabinet boards. It is a very fast and precise cutting method that is not limited by molds. As shown in Figure 1.5mm, the board is cut flat, smooth, and free of burrs.
数控转塔冲床
CNC turret punch press
钣金设计制造
Professional sheet metal design and manufacturing
冲压是在钣金行业中切孔的另一种方法,利用金属冲头冲击板材打孔,适用于大规模生产,遇到圆孔、多孔等规律形状的话,数控转塔冲床使用模具冲压能快速实现。
Stamping is another method of cutting holes in the sheet metal industry, which uses a metal punch to impact the sheet metal and punch holes. It is suitable for large-scale production. When encountering regular shapes such as circular holes and multiple holes, CNC turret punching machines can quickly achieve them using mold stamping.
折弯
Bending
钣金设计制造
Professional sheet metal design and manufacturing
由于折弯的复杂性,这可能是机箱机柜钣金加工金属制造中困难的步骤,工程师必须对金属的弯曲属性非常熟悉。
Due to the complexity of bending, this may be the most difficult step in metal manufacturing for chassis and cabinet sheet metal processing, and engineers must be very familiar with the bending properties of metals.
焊接
welding
钣金设计制造
Professional sheet metal design and manufacturing
焊接工艺是根据产品的生产性质、图纸和技术要求,结合现有条件,将切割、折弯后的钣金件进行焊接成箱体。
The welding process is based on the production nature, drawings, and technical requirements of the product, combined with existing conditions, to weld the cut and bent sheet metal parts into a box.
喷塑(表面处理)
Spray coating (surface treatment)
钣金设计制造
Professional sheet metal design and manufacturing
焊接成型的箱体在进行试装后转序到喷涂车间进行粉末喷塑。
The welded box body is transferred to the spraying workshop for powder coating after trial assembly.
粉末喷塑是将静电粉末涂料喷涂到工件上,在静电作用下,粉末会均匀吸附于工件表面,再经过高温烘烤形成终的涂层。
Powder coating is the process of applying electrostatic powder coating onto a workpiece. Under the action of static electricity, the powder is uniformly adsorbed onto the surface of the workpiece, and then baked at high temperatures to form the final coating.
喷塑后的产品表面防尘防水,其附着力、耐腐蚀、耐老化等方面优于喷漆工艺,适合户外各种恶劣环境。当没有特殊要求时,它是的表面处理方法。
The surface of the product after spraying is dustproof and waterproof, and its adhesion, corrosion resistance, aging resistance, and other aspects are superior to the spray painting process, making it suitable for various harsh outdoor environments. When there are no special requirements, it is the preferred surface treatment method.
打印
钣金设计制造
Professional sheet metal design and manufacturing
部分机箱机柜在喷塑完成后会直接转序到组装进行装配,但也有部分需要印LOGO或者图案的,需要转序到打印室进行打印。
Some chassis and cabinets will be directly transferred to assembly for assembly after spraying, but there are also some that require printing logos or patterns and need to be transferred to the printing room for printing.
UV平板打印机在工业打印机中可谓是一匹黑马,相比传统的丝印工艺,其功能十分强大:无需排版,可以适应不同大小件打印,一次成型,图案美观清晰,防晒防水,重要的是无异味。
UV flatbed printers are a dark horse among industrial printers. Compared to traditional screen printing processes, their functions are very powerful: they do not require typesetting, can adapt to printing of different sizes, can be molded in one go, have beautiful and clear patterns, are sun resistant and waterproof, and most importantly, are environmentally friendly and odorless.
数控点胶
CNC glue dispensing
钣金设计制造
Professional sheet metal design and manufacturing
数控点胶与传统人工贴条相比,粘接牢固,表面光滑美观,一次成型无接缝,附着力强,弹性好,防水防尘。
Compared with traditional manual adhesive strips, CNC glue dispensing has firm adhesion, smooth and beautiful surface, seamless one-time molding, strong adhesion, good elasticity, waterproof and dustproof.
装配
assembling
钣金设计制造
Professional sheet metal design and manufacturing
机箱机柜成品一步就是装配了!所有的钣金件都已准备就绪,将其组装起来就好了! 本文由 山东机箱机柜 情奉献.更多有关的知识请点击 //www.aqfitlab.com 真诚的态度.为您提供为的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.
The final step in the production of the chassis cabinet is assembly! All the sheet metal parts are ready, just assemble them together! This article is dedicated by Shandong Chassis Cabinet For more related knowledge, please click //www.aqfitlab.com Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.
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