钣金箱柜外观美观要求日益增加,钣金加工流程多,复杂程度也同步提高,产品以新的速度加速。盒柜">不锈钢盒柜由于表面要求高,加工难度大,是钣金加工行业的课题。对于不锈钢机箱机柜如何做好每一细节?怎么做好钣金加工各道工艺呢?接下来,我们就一起了解吧!
The requirements for beautiful appearance of sheet metal cabinets are increasing day by day. There are many sheet metal processing processes, and the complexity is also increased simultaneously. The products are accelerated at a new speed. Boxes and cabinets "> stainless steel boxes and cabinets are difficult to process due to high surface requirements. It is a topic in the sheet metal processing industry. How to do every detail of stainless steel chassis and cabinets? How to do every process of sheet metal processing? Next, let's understand together!
1.简单成型弯曲法
1. Simple forming bending method
平的薄板通过适当的切割形成弯曲溢流,通过凹凸刀具的冲压形成各种角度的弯曲面,将各个弯曲面包围在不同的箱子里,接缝通过全焊接、点焊、角焊或边焊的方法连接。
The flat sheet forms bending overflow through appropriate cutting, forms bending surfaces at various angles through the stamping of concave convex cutter, surrounds each bending bread in different boxes, and the joints are connected by full welding, spot welding, fillet welding or edge welding.
2.模具冲压法
2. Die stamping method
对于机箱机柜复杂结构的加工,传统的加工方法和工艺是无法实现的。这就需要制造五金模具,通过落料模下料、成型模冲压成型形状简单、体积小的机柜可一次冲压成型;形状复杂、体积大的箱体,可分割成若干个零件分别冲压成型,再通过拼焊或螺栓连接、装配等方法来实现。
For the processing of complex structure of chassis and cabinet, the traditional processing methods and processes can not be realized. This requires the manufacture of hardware molds. The cabinet with simple shape and small volume can be pressed and formed at one time through blanking die and forming die; The box with complex shape and large volume can be divided into several parts, which can be stamped and formed respectively, and then realized by means of butt welding, bolt connection, assembly and so on.
3.分块拼焊补丝法
3. Block welding and wire repair method
对于体积大、形状复杂的机箱机柜,采用分块加工、然后在拼焊、补丝的加方法是节省加工成本的很好方法。分块加工注意分割的工艺原则保证分割加工后拼接后的美观性和强度,主要分割的原则有:
For the cabinet with large volume and complex shape, it is a good way to save processing cost by adopting the method of block processing, then welding and wire repair. For block processing, pay attention to the process principle of segmentation to ensure the beauty and strength after segmentation and splicing. The main segmentation principles are:
a)大分小的分割原则:就是将体积较大的零件分割成若干体积(面积)较小的零件,进行拼接而成。
a) The principle of dividing large parts into small parts: it is to divide the parts with larger volume into several parts with smaller volume (area) and splice them.
b)不同形状特征的分割原则:就是按照不同的形状特征的构成单元,分割成若干零件,分别加工,Zui后拼接而成。
b) Segmentation principle of different shape features: it is divided into several parts according to the constituent units of different shape features, processed separately, and spliced after Zui.
c)封闭形状特征的分割原则:对于封闭形状特征的零件,主要从展开缺料边缘处分割,也可以中部分割。
c) Segmentation principle of closed shape features: for parts with closed shape features, it is mainly segmented from the edge of material shortage, or from the middle.
d)相交特征的分割原则:对于相交特征的零件,尽量沿相交线进行分割,加工接连后,除焊接方式联接外,还有多种不同的联接方式,接缝因与分割线重合而美观,看不出分割缺陷。
d) Segmentation principle of intersecting features: parts with intersecting features shall be segmented along the intersecting line as far as possible. After processing and connecting, there are many different connection modes in addition to welding. The joint is beautiful because it coincides with the dividing line, and there are no segmentation defects.
4.综合连接法
4. Comprehensive connection method
主要运用在变截面的钣金工件的加工,特别是一些曲面的钣金加工。一般变截面的钣金加工,需要将曲面分割成不同特征的曲面零件,再分别对不同特征的曲面零件进行分类加工,如需要开具冲压模具加工的单元,制作简易的加工工装加工的单元,简单折弯的单元、曲线下料贫寒加工的单元等,再将这些单元拼接成为整体。
It is mainly used in the processing of variable cross-section sheet metal workpiece, especially the sheet metal processing of some curved surfaces. For general variable cross-section sheet metal processing, it is necessary to divide the surface into surface parts with different characteristics, and then classify and process the surface parts with different characteristics. For example, it is necessary to issue stamping die processing units, make simple processing tooling processing units, simple bending units, curve blanking poor processing units, etc., and then splice these units into a whole.
不锈钢机箱机柜加工每一个细节要靠全体员工的齐心协力的结果,基本的钣金加工工艺是机加工行业十分成熟的工艺方法,只要每一个细节严把质量关,加工精度自然就提高了,在实际运用中只要结果机箱机柜的结构特点和要求,灵活掌握、灵活运用各种工艺方法。随着加工技术的提高和机加工设备的不断进步,钣金加工行业能够加工出来结构越来越复杂、精度越来越高的机器设备,为工业产品的发展奠定坚实的基础。
Every detail of stainless steel chassis and cabinet processing depends on the concerted efforts of all employees. The basic sheet metal processing technology is a very mature process method in the machining industry. As long as the quality of every detail is strictly controlled, the processing accuracy will naturally be improved. In practical application, only the structural characteristics and requirements of the chassis and cabinet should be flexibly mastered Flexible use of various process methods. With the improvement of processing technology and the continuous progress of machining equipment, the sheet metal processing industry can process machinery and equipment with more and more complex structure and higher precision, which lays a solid foundation for the development of industrial products.
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